BCFoods Announces Opening of Facility in Canada

on May 9, 2023

BCFoods, a leading producer of high-quality food ingredients, is excited to announce the opening of BCFoods Canada, a new storage and distribution facility in Watford, ON Canada. The new facility will be a multi-faceted business improvement for the company, allowing us to better service our Canadian customers with a more localized distribution center and support team, as well as expanding 3PL business to Canada. Additionally, as BCFoods continues to grow, this facility will provide more storage space for North American operations.

The new facility, located near major transportation routes about 2 hours from Toronto, is 102K square feet that will include racking throughout and additional space for future production capabilities. The facility will be FSSC22000 audited and will incorporate industry leading safety protocols. Our strict quality control measures will ensure that every product that leaves the facility meets the highest standards.

BCFoods North American President, Mike Bray, spoke about the new facility, saying, “We’re thrilled to be opening this new facility, which represents a major investment in the future of our company. With this new facility, we’ll be able to offer our Canadian customers a more local distribution site with regional sales support while also helping to reduce costs and our GHG emissions by lowering our overall transportation mileage by bringing material directly into Canada vs. our Bolingbrook, IL factory.”

BCFoods Canada is expected to grow significantly over the next few years, with plans to offer our Canadian customers similar production/ storage capabilities as we currently have at our Illinois factory including custom blending, milling, centralized storage and 3PL services.  This will create new jobs in the local community, with positions including production line workers, operations support and quality control technicians.  BCFoods is committed to hiring locally and providing opportunities for growth and advancement within the company.

“Our goal has always been to delight our customers with the highest quality and service at competitive prices, while maintaining a positive work environment for our employees and a commitment towards our sustainability objectives”, says Bray.  “With this new facility, we are confident we’ll continue on this path.” 

For more information, contact Michael Sabo, Director of Operations, North America – michael.sabo@bcfoods.com

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Shannon WesleyBCFoods Announces Opening of Facility in Canada

In Celebration of Earth Day 2023

on April 21, 2023

As Earth Day approaches, it is important to reflect on the impact that we have on our planet and the steps we can take to protect it. At BCFoods, we believe that sustainability should be a year-round effort, and we are committed to doing our part to preserve the earth for future generations.

BCFoods farms thousands of acres of land to grow tens of thousands of tons of produce. According to the World Resources Institute, only about a quarter of commercial agricultural producers measure and manage their greenhouse gas emissions. We not only measure our emissions but also our effects on soil and ground water. We’re proud of the actions we take to reduce our environmental impact.

BCFoods’ Sustainability Efforts

One of the ways we demonstrate our commitment to sustainability is through responsible sourcing. We prioritize local and regional sourcing whenever possible, and we collaborate with suppliers who share our values and commitment to responsible farming practices. We believe that by supporting sustainable agriculture, we can reduce our environmental impact and promote a healthier food system.

In 2021, BCFoods embarked on a project at two local farms in China (over 600 acres) to address unnecessary usage of water and pesticides. Through this project, we helped our farmers to adopt drip irrigation and automation control through the BCFoods Agriculture App and pest risk forecast model. By switching flood irrigation to drip, our farmers reduced water use by 42.5% and reduced pesticide use by 2-3 applications for different seasons, compared to 3 calendar applications/season.

In our manufacturing processes, we prioritize energy efficiency, waste reduction, and water conservation. We use renewable energy sources when possible and continuously seek out new ways to reduce our carbon footprint. Our waste reduction efforts include reducing packaging waste, repurposing byproducts, and recycling wherever possible.

Gold Level Farm Sustainability Assessment

Additionally, BCFoods has achieved Gold Level FSA. The Gold level FSA (Farm Sustainability Assessment) is a certification program that recognizes food companies for their commitment to sustainability. The FSA is a platform developed by the Sustainable Agriculture Initiative (SAI) that helps food companies assess their sustainability performance across various areas, including environmental impact, social responsibility, and economic viability. The Gold level FSA certification is the highest level of certification awarded by the SFTA, and it indicates that a company has achieved a high level of sustainability performance and is committed to continuous improvement.Soil Sampling for Sustainability

This Earth Day, we want to remind our customers, suppliers, and partners of our commitment to sustainability and encourage them to join us in protecting the planet.

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Shannon WesleyIn Celebration of Earth Day 2023

Visit BCFoods at the Pet Food Forum

on April 3, 2023

Today, consumers are reading the ingredient labels of the food they buy for their beloved dogs and cats. They’re looking for ingredients they recognize as healthy. After all, pets are more than animals – they are family members, and owners understand good ingredients may support the health and life spans of their “fur babies.”

Be sure to stop by and say hi to us at the Pet Food Forum!

 

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Shannon WesleyVisit BCFoods at the Pet Food Forum

BCFoods’ Strategic Partner Unveils Wood Fueled Drying Plant

on March 21, 2023

BCFoods’ strategic partner in Germany, Steinicke, is not only a leader in the manufacturing of dried herbs and vegetables, but also a leader in sustainable energy. After three years in the making, the first official firing of their wood fueled drying plant has been unveiled!

Steinicke has committed to being carbon neutral by 2025 (direct emissions, Scope 1) and the wood fueled drying plant is a significant step toward achieving this goal. This revolutionary plant is designed to burn wood that will supply the energy source for Steinicke’s vegetable dryers. The wood used can come from a variety of sources, including their wood chopping plant or even leftover wood from building sites. The expelled gas from the fire runs through multiple special filters to significantly reduce any toxicity from the fire.

This new drying process reduces Steinicke’s CO2 direct emissions by 8,000 tons and has replaced a massive portion of their need to use fossil fuels for the heating process to dry vegetables. Test runs were performed in February and beginning in April, crops will be processed without fossil fuel – the vegetable dryers will run on electricity produced by the wood power plant!

BCFoods is dedicated to supporting new and existing sustainable practices. We are improving our water use, wastewater recycling, and focusing on replenishing sources of clean water as well as working to reduce the pollution put out by our dehydration and processing and reducing our overall carbon footprint.

We are proud to partner with Steinicke – a company that is committed to the goal of moving away from fossil fuels toward sustainable energy – one milestone at a time.

For more information on BCFoods’ Sustainability programs, contact Hai Su at hai.su@bcfoods.com.

Learn more about Steinicke at Steinicke » About us (steinicke-gmbh.de)

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Shannon WesleyBCFoods’ Strategic Partner Unveils Wood Fueled Drying Plant

Visit BCFoods in Southern California, March 9-11

on March 4, 2023

BCFoods is headed to Natural Products Expo West & Southern California IFT Suppliers’ Night!

March 9-11, 2023

BCFoods is excited to be headed to Anaheim next week for the Southern California IFT Suppiers’ Night and Natural Products Expo West. Are you going? If so, we look forward to connecting with you!
SCIFT Suppliers’ Night – March 9, Booth #2112
NP Expo West – March 9-11, Booth #1761

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Shannon WesleyVisit BCFoods in Southern California, March 9-11

Groundbreaking Sustainable Agriculture Solar Project will Reduce Carbon Footprint

on April 22, 2021
Photovoltaic solar panels for sustainable power

BCFoods’ strategic partner in Germany has embarked on an exciting journey toward carbon neutrality and energy independence. They are building an agrophotovoltaic power plant, a groundbreaking technology that allows solar energy production and crops to occupy the same space.

The project, which has already been planned, approved, and received funding, will install a field of solar panels six meters above the ground with enough space for a tractor and harvesting machine to work beneath them. These unique solar panels also allow crops to receive the sunlight they need for healthy growth.

Once completed, the 1.3M Euro, 10K square meter environmental project will be one of the largest of its kind in the world. The solar panels will be built over chive fields located next to the supplier’s BCFoods-approved drying facility used for dehydrating that particular crop.

When complete, the agrophotovoltaic field will add another 750kWp to the 750kWp already produced from the panels that currently exist on the roofs of the dehydration plant and warehouses. By 2023, they will produce 80% of the electricity used throughout the supplier’s company operations.

With planning, approval, and financing already complete, building the power plant is expected to begin this coming June and complete in just four months by October.

A solar farm that can coexist with agriculture where farmers can produce food and energy from the same field is a fairly new concept and a big deal. The advanced technology used in this agrophotovoltaic project, along with its scope, makes this project an important step in the nationwide energy transition away from coal-fired energy.

Learn more about the technology used in agrophotovoltaic power plants for supplying solar power.

Follow BCFoods on LinkedIn to stay up-to-date with new and ongoing projects benefiting environmental sustainability.

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Michelle WestGroundbreaking Sustainable Agriculture Solar Project will Reduce Carbon Footprint

5 BCFoods Commitments for 2021

on January 5, 2021

To begin, we at BCFoods welcome you into the new year and wish you a very happy and prosperous 2021. 

2020 has been a challenge for all of us. As some of the difficulties of the past year continue into 2021, we remain committed to our customers and the people they serve.

Here are our top five commitments for 2021 (click the links to learn more or just read on):

Reliable Supply During COVID-19

As the COVID-19 pandemic continues to affect our nation and the world into 2021, we know the need is now more than ever to protect our employees’ health while reliably supplying our customers with high-quality industrial food ingredients.   

In response to the COVID-19 outbreak, we added new company-wide sanitation and safety measures early in 2020, and are limiting person-to-person contact as much as possible while continuing to produce and ship the ingredients our customers need. In addition, we diversified our inbound shipments in case of any location-specific freight interruption.

Our customers can feel confident that BCFoods will continue to provide them with the quality ingredients they need to keep up with demand. If you have any questions or concerns, please contact your sales rep.

Learn more about the actions we’re taking to Keep America Fed.

New and Expanded Product Offerings

In 2021, BCFoods is committed to offering our customers innovative products and services that will improve their own product lines and bottom lines.

New Products

CitraFiber™

Citrus fiber is a natural, vegan, gluten-free product to improve product texture and nutrition. Made from natural citrus peel, CitraFiber can be used as a replacement for eggs, gums, and other thickeners, stabilizers, or emulsifiers. CitraFiber is odorless and colorless, and contains 82% total dietary fiber and over 30% total pectin. It’s high in vitamins, minerals, and protein, along with Citrus Bioflavonoids. Bakery trials using citrus fiber in gluten-free bread found that it increased moisture in the final product, increased product size (volume), and improved the loaf shape. CitraFiber also works well for moisture absorption in meat applications.

Szechuan (Sichuan) Pepper

We recently expanded our herbs and spices line to include Szechuan pepper. A natural flavor enhancer for low sodium food that causes a pleasurable tingling sensation in the mouth, a little Szechuan pepper goes a long way.

Learn more about Szechuan pepper from BCFoods.

Szechuan (Sichuan) Peppercorns

New Services

IRD Processing

The Infrared Device (IRD) is a cutting-edge technology that is natural, gentle on products, and meets FSMA “Ready to Eat” (RTE) guidelines. For those customers looking to eliminate irradiation and EtO in favor of a natural validated pathogen control option, we welcome the opportunity to provide IRD treated material.

It can be used for:

  • Sterilization (alternative to irradiation, PPO, and EtO)
  • Drying
  • Roasting and toasting
  • Oil coating and adding “top note” flavors

Learn more about the Infrared Device (IRD).

Private Label Services

Consumers often look to store brands for value. In 2021, BCFoods will offer private labeling of our products and blends in a variety of packaging options.

Follow us on LinkedIn to know when Private Label Services become available.

Quality

Quality has always been a defining characteristic of BCFoods products, and we commit to continuing this in 2021.

As a vertically-integrated dehydrated ingredient supplier, BCFoods has boots on the ground and is hands-on involved with our products from field to fork to ensure food quality and safety for you and your customers. In 2021, we will continue to maintain the highest standards for all the dried vegetable, fruit, spice, and seasoning ingredients we offer.

BCFoods is committed to quality. Visit our Accreditations page to see our current accreditations and certifications.

Sustainability

As a commercial agricultural producer, BCFoods requires thousands of acres of farm land to grow tens of thousands of tons of produce. According to the World Resources Institute, only about a quarter of commercial agricultural producers measure and manage their greenhouse gas emissions. We have instituted key projects to not only measure our emissions but also our effects on soil and ground water in many areas throughout our supply chain. We’re proud of the actions we take to reduce our environmental impact.

With partial funding from the Knorr Sustainability Partnership Fund, BCFoods increased our efforts in 2020 to tackle the challenges of water waste, land erosion, pesticide overuse, soil and groundwater contamination, and loss of biodiversity. BCFoods is committed to a continued focus on environmental and social sustainability in 2021, and we are excited about our upcoming projects and those of our suppliers.

Learn more about BCFoods’ sustainability efforts.

Giving Back

BCFoods has always been involved in philanthropic activities and organizations. Each BCFoods location has local charities with whom we volunteer or otherwise give back to the community. We are committed to continuing these efforts and more in 2021 to give back to our local communities and the world.

Follow us on LinkedIn to see a few of the ways we help out.

BCFoods volunteering at local food bank

Happy 2021!

With these five promises, BCFoods is committed to meeting customer needs during the COVID-19 pandemic, as well as maintaining the high quality of our products, helping local communities, and further minimizing our environmental impact in 2021.

From all of us at BCFoods and Culinary Farms, Happy New Year!

Happy New Year from all of us at BCFoods!
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Michelle West5 BCFoods Commitments for 2021

BCFoods Opens New Plant in
Hebei Province, China

on November 6, 2020

Global food ingredient supplier opens new dehydration facility in Hebei, China.

Grand opening of BCFoods Hebei, China dehydration facility

Grand Opening

New BCFoods Dehydration Facility in Hebei, China

Plans for BCFoods Hebei, China dehydration facility

Planning

Plot for BCFoods Hebei, China dehydration facility
Breaking ground for BCFoods Hebei, China dehydration facility
Underground work for BCFoods Hebei, China dehydration facility
Underground work for BCFoods Hebei, China dehydration facility
Framing BCFoods Hebei, China dehydration facility
Exterior of BCFoods Hebei, China dehydration facility
Exterior of BCFoods Hebei, China dehydration facility
Building the interior of BCFoods Hebei, China dehydration facility
dumper, shaker BCFoods Hebei, China dehydration facility

Fresh onion, garlic, carrots dumper and shaker,
then transfer to the isolated room for
cleaning, washing, and preliminary sorting

Washing and optical sorting at BCFoods dehydration facility in Hebei, China

Washing and optical sorting

Dicing machine at BCFoods dehydration facility in Hebei, China

Dicing

Washing, sorting, grading machine at BCFoods dehydration facility in Hebei, China

• Washing, sorting, grading
• More uniform shape for fresh produce market
• Non-uniform shape for dehydration

Blanching machine at BCFoods dehydration facility in Hebei, China

Blanching, if needed

Continuous belt dryer at BCFoods dehydration facility in Hebei, China

Continuous Belt Dryer from the feeder
52 meters long, 40 MT dehydrated garlic per 24 hours

Continuous belt dryer at BCFoods dehydration facility in Hebei, China

Continuous Belt Dryer from the feeder
52 meters long, 40 MT dehydrated garlic per 24 hours

Cooling and drying equipment at BCFoods dehydration facility in Hebei, China

Cooling and further drying

Optical sorter for semi-finished flakes at BCFoods dehydration facility in Hebei, China

Optical sorter for semi-finished flakes

 

BCFoods is excited to announce the completion of a new 160,000 square foot dehydration facility located in Hebei, China. This greenfield project is the culmination of three years of planning and construction that significantly adds to BCFoods’ manufacturing capability and complements BCFoods’ other China-based production facilities in both Shandong and Gansu, China.

“Currently, BCFoods supplies over 25,000 MT of dehydrated vegetable products to the world market annually,” said Adam Lee, President and COO of BCFoods. “This expansion within China will help build a more sustainable supply chain of key ingredients while maintaining high quality standards for the products supplied by BCFoods to our customers worldwide.”

The new facility is wholly owned by BCFoods. It includes production workshops, cold storage, office buildings, and other supporting infrastructure. Production activities will include raw material processing for onion, garlic, carrot, green and red bell peppers, tomatoes, and more. The annual production capacity will reach 15,000 MTs within 5 years with expected annual sales revenue to be RMB 200 million.

BCFoods Hebei will immediately begin processing vegetables as they continue providing the highest quality of dehydrated ingredients to their customers worldwide.

For any questions, please contact your local sales representative or visit www.bcfoods.com.

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Michelle WestBCFoods Opens New Plant in
Hebei Province, China

China Spice Industry Conference Held in Yangling of Shaanxi Province

on November 1, 2020

On November 1, 2020, the China Spice Industry Conference was held in Yangling, Shaanxi Province of China, with more than 140 representatives from the Chinese spice industry attending. The conference was organized by the China Chamber of Commerce of Import and Export of Foodstuffs, Native Produce and Animal By-Products(CFNA)spice branch, Northwest A&F University, the Management Committee of Yangling Demonstration Zone, and co-organized by BCFoods.

The conference was held for three days. The discussion and speeches were divided into six sections: Chinese seasoning market, world seasoning market, quality standards and testing, international association reports, industry research, and industry development. Representatives and senior experts from many leading companies in the Chinese and global spice industry presented more than twenty in-depth reports, covering a series of spice products, including pepper, star anise, cinnamon, ginger, chili, garlic, onion, and more. In addition, representatives from countries and regions around the world, such as Spain, India, the Netherlands, Egypt, and the United States, made detailed market analyses of spices, herbs, and other products in their respective regions and countries in the form of video reports.

As a co-organizer of the conference, BCFoods actively participated in discussions and exchanges on various topics. The company presented a number of in-depth reports from different sides: 2020 Garlic and Onion Crop Report, Introduction to the Indian Spice Industry, Analysis on the US Quality Standard for Spice Products and Status and Progress of the Universal Standard for Chinese Spice Industry.

Chairman of BCFoods, Mike Liu, who is also the President of the China Spice Association (CSA), made a summary report: Challenges and Opportunities for the Spice Industry under the New Normal.

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Michelle WestChina Spice Industry Conference Held in Yangling of Shaanxi Province

Dehydrated vegetables: Sunshine Industry to be upgraded

on May 14, 2020

In recent years, dehydrated vegetables have become increasingly popular with consumers. In China, the consumption market of dehydrated vegetables is constantly expanding. In foreign trade, dehydrated vegetables are also the main products of China’s vegetable export.

Recently, Gao Zhuhua, president of the National Fruit and Vegetable Dehydration Processing Industry Federation, said in an interview with the media that the dehydrated vegetable processing industry has great development potential and is a “sunshine industry.” At the same time, industrial upgrading also faces bottlenecks that need to be broken.

Producing High Value-Added “Sunshine Industry” in Big Countries

China is a big country producing dehydrated vegetables. Statistics show that China’s annual output of dehydrated vegetables is about 800,000 tons, accounting for about 60% of the world’s total output.

China is a large agricultural country with a vast territory and diverse climates. China has rich vegetable resources and a wide variety of vegetables and has advantages in vegetable production. Provinces, autonomous regions, and municipalities have promoted the development of the industry by virtue of their own production advantages and formed their own characteristics. For example, goji berries and tomatoes in Ningxia, onions and potatoes in Gansu, green peppers, red peppers and carrots in Shanxi, chives in Xinghua in Jiangsu, garlic and cabbage in Shandong.

Compared with ordinary vegetables, processed dehydrated vegetables have higher added value and are the main products of China’s vegetable export. Taking Ningxia as an example, in the first 10 months of this year, Ningxia cumulatively exported 16.646 million US dollars of dehydrated vegetables, an increase of 138.5% year-on-year.

Export Barrier Industry Standards to be Upgraded

China exports about 100,000 tons of dehydrated vegetables every year, which means that half of the dehydrated vegetables produced throughout the year are exported.

Exported vegetables need to have “record basis” and “traceability”, which is equivalent to “each product has an ID card.” In which field can vegetables be grown and which factory can be traced back. This is a mandatory requirement.

As an agricultural product export, dehydrated vegetables must strictly comply with the importing country’s requirements for pesticide residues and heavy metals. In fact, how to link the testing standards at home and abroad is the main problem that has troubled China’s fruit and vegetable exports for a long time, because different countries often have different requirements for agricultural residues and other aspects.

In 2013, China promulgated the “Maximum Residue Limits of Pesticides in Food”, which added more than 1,400 testing standards, but there was still a big gap compared with other developed countries.

In the relevant standards and specifications of dehydrated vegetables, there is no special description and regulations on pesticide residue limits. The industry pointed out that the dehydration process has a concentrated effect on the residue of dehydrated vegetables. It is unreasonable to limit the content of dehydrated vegetables based on the residual amount of fresh fruits and vegetables.

Regarding the current status of the industry standards for the dehydrated vegetable industry, industry insiders called: “Industry associations should cooperate with relevant departments to modify certain standards and issue them by authoritative departments, which is conducive to the formulation of industry standards and the development of industry standards. Formulation. Facilitate supervision. ”

Industrial upgrade to improve product technical content

In the past, low labor cost was our competitive advantage. Now, our labor costs have risen. Now, labor costs account for one-third of the cost.

Today’s labor costs are increasing, China’s dehydrated vegetable industry is still a “labor-intensive” industry. Foreign countries have a high degree of automation, and we must rely on manual operations, which can only be said to be “semi-automatic.”

Some companies have also introduced advanced foreign production lines, but foreign production lines may not be applicable to China.

The pipeline designed by foreigners is for locally produced food, such as potatoes, but some agricultural products with Chinese characteristics, such as chives, cannot be produced on imported pipelines. In this case, the production of dehydrated vegetables still requires a lot of labor.

From the perspective of production technology, most dehydrated vegetable companies in China are still using dry dehydration technology, and only a few companies have adopted freeze dehydration technology, which is also a blank abroad.

Heat-treated foods usually undergo large color changes, loss of taste, and poor taste. On the contrary, freeze-drying technology is more advanced and can better maintain the original nutrition and taste of the vegetables themselves. Correspondingly, freeze-drying technology also requires greater cost investment.

Low technical content and low equipment level are the limiting factors of current industrial development. The intensity of industrial transformation still needs to be strengthened.

There are four main types of dehydrated vegetable products, 80% of which are still traditional dehydrated vegetable products. Condiments accounted for 10% of the total, health food and convenience food accounted for 5%. The entire dehydrated vegetable industry has still failed to extend its tentacles to the downstream of the industrial chain, and efforts should be intensified to develop and promote new products.

Reduce labor costs, advance the industry from labor-intensive industries to automation and semi-automation industries, improve the technical content of products, and extend the industrial chain to downstream products. This is the direction in which future industrial development requires effort.

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Peng RenDehydrated vegetables: Sunshine Industry to be upgraded